Kinematic simulation to investigate the influence of the cutting edge topography when ball end micro milling

During the ball end micro milling of material measures, the cutting edge topography is imaged on the machined workpiece. The influence of the chipping on the resulting surface quality is much more dominant than other kinematic effects. In this simulative study, a model is built that is able to predict the correlation between the cutting edge topography and the resulting workpiece topography. Thus, the mentioned correlation can be investigated without overlaying effects of material separation or measurement uncertainties, which are unavoidable in an experimental study. The model has been validated based on four artificial chippings.